DSP-HF-80KW Induction Quenching Equipment IGBT Induction Surface Heating

DSP-HF-80KW Digital High Frequency Induction Heating Machine for Quenching, Hardening, Tempering

Main Features:

1. It has such features as high frequency, fast heating speed, high efficiency and easy operation.

2. High Frequency, good for Precision Instrument Quenching, Hardening. and Gear, Shaft, Pipe Quenching.

3. Infineon IGBT and Inverting technologies of third generation been used; Higher reliability and lower maintenance cost.

4. 100% Duty cycle, continuous working is allowed at maximum power output.

5. Simple to install, Installation can be done by unprofessional person very easily;

6.Transformer Ratios can connect different Induction coils,Work different workpiece.

7. Front Panel use the LCD Touch Screen, Key and Power Switch, all digital display, can use Switch Signal( Electrical frequency signal) to control the machine start and stop, and control the power via PLC.

8. Can display heating time, Power, current,Frequency and so on in the touch Screen. Visual Human-computer Interface makes the operator feel more intimate and intuitive.

9. There are 5 working model, manual, timer, Fixed temperature, Constant Temperature, section heating model.

1) Manual, On and stop in the Switch

2) Timer, setting heating time, after reach the heating time, then stop.

3)Fixed Temperature: Set the heating temperature that we need it, when the reach to the temperature that we need it, then stop the machine.

4) Constant Temperature: Adjust the heating power automatic to keep the same temperature to the workpiece.

Note: Fixed temperature and Constant Temperature working should connect the Infrared Thermometer sensor.

5) Section Heating model, there are 8(S1-S8) options, each section can set the heating power, timer, temperature or constant temperarture, temperature or constant temperature just can choose any one. Power as 0 means no need to heat, put the paramater that you need to set, if not choose that function then show"--

9.There are 9 (P1-P9)programs, which can memorize 9 different workpiece in the machine, and select programs by clicking P(P1-P9). Can save much time if you have many workpiece in one machine, you can choose the programs (P1-P9) to fast working.

Parameters:

Application

Heating (hot forging, hot fitting and smelting):

1 Hot forging aims to fabricate the work pieces of certain temperature (different materials require different temperatures) into other shapes through forging press with the help of punch press, forging machine or other equipments, for instances, hot extrusion of watch case, watch flan, handle, mold accessory, kitchen and table ware, art ware, standard part, fastener, fabricated mechanical part, bronze lock, rivet, steel pin and pin.

2. Hot fitting refers to the connection of different metals or metals with nonmetals through the heating based on the principle of hot expansion or hot smelting, for instances, embedded welding of copper core of computer radiator with aluminum sheet and speaker web, compound of steel and plastic tube, sealing of aluminum foil (tooth paste peel), motor rotor and sealing of tubular electric heating element.

3. Smelting mainly aims to melt the metal into liquid by using the high temperature, which is mainly applicable to the smelting of iron, steel, copper, aluminum, zinc as well as various noble metals.

Advantage:
1.More than 22 years experience, stable and goods performance!
2.CE,SGS, TUV,ROSH certificated
3. Infineon IGBT Machine, Saving 20-30% electricity compare with SCR type.
4.Suitable for a large range, heating, quenching, forging, melting, soldering and so on.
5. Non-contact induction heating, no flame,less environment pollution, Environmental protection and energy saving products.
6. High efficiency,high output&high reliability
7. Small size &light weight

Working Principle: (What is induction heating? How does induction heating work?)
During induction heating eddy currents are induced in an electrically conductive metallic workpiece by an alternating electromagnetic field. These are converted into heat by magnetic loss. - Or, simply put, the metal heats up due to the current flow produced in the workpiece. This enables induction heating to introduce heat directly into the workpiece rather than through connectivity from an external source such as heating with a flame or in a furnace. This process thus achieves a very high degree of efficiency. Additionally, heating can also be accomplished passing through non-conductive materials. The surrounding area is only heated indirectly.

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